Fully Automatic CNC Busbar Processing Machine (3-in-1) for Indian Switchgear Industry

Model: 503U-3-C / 303U-3-C | Copper & Aluminium Punching Bending Cutting

Product Overview:

This Fully Automatic CNC Busbar Processing Machine integrates three independent stations: Punching, Shearing (Cutting), and Bending. Designed for high-volume Indian panel builders, it features three independent hydraulic systems, allowing all three units to work simultaneously without loss of power.

The machine achieves Automatic Positioning via a precision Servo Motor, PLC Control (Siemens/Panasonic), and Touch Screen interface, ensuring maximum efficiency for Copper and Aluminium busbar fabrication.

Main Features for Mass Production:

(1) Auto-Cutting Unit: The cutting length is automatically controlled by the Servo system. The shearing interface is completely flat, ensuring no waste (scrap-free), no burrs, and no droop, saving expensive Copper material.

(2) Auto-Punching Unit: No need for marking! The Servo motor automatically locates punching coordinates (X/Y axis). It supports continuous punching, mixed aperture sizes, and template library selection, making it ideal for standard Switchgear panels.

(3) CNC Bending Unit: The system automatically calculates the unrolling length (stretch length) of the Copper/Aluminium busbar. High-precision ball screws control the bending position. It supports multi-segment (Z-bend) and multi-angle continuous bending with built-in templates.

Processing Units Display:

CNC Cutting Unit (Scrap-free):

CNC Punching Unit (Auto Positioning):

CNC Bending Unit (High Precision):

Processing Samples (Copper & Aluminium):

Technical Parameters:

CNC Busbar Machine Demo Video (Simultaneous Operation):

FAQ – Fully Automatic CNC Busbar Machine (India Market)

Q1: What are the main functions of this Fully Automatic Machine?

A1: It integrates CNC Punching, Auto-Shearing, and CNC Bending. All three units operate simultaneously with independent hydraulic systems, drastically reducing production time for Switchgear manufacturing.

Q2: Does it require manual marking for punching?

A2: No. The machine uses a Servo Motor to automatically position the copper busbar for punching coordinates. It supports continuous punching without any manual marking proofing.

Q3: How accurate is the bending angle?

A3: The system uses a high-precision PLC and screw guides to control bending. It offers a bending precision of ±1° and repeat precision of ±0.5°, perfect for high-quality Panel Boards.

Q4: What is the maximum capacity (Thickness x Width)?

A4:
       - 303U-3-C: Max 12mm x 160mm
       - 503U-3-C: Max 16mm x 200mm
       - 803U-3-C: Max 20mm x 250mm (Heavy Duty)

Q5: Can it process Aluminium Busbars (Aluminium Flats)?

A5: Yes, it is fully compatible with both Copper (Cu) and Aluminium (Al) busbars used in Transformers and Power Distribution.

Q6: What is the delivery time to Indian ports (Nhava Sheva/Chennai)?

A6: Production time is 7-25 days. Shipping to India typically takes 3-4 weeks. We export regularly to India and can assist with customs documentation.

Q7: What certificates do you hold?

A7: We hold ISO9001:2000 and CE certifications, ensuring international quality standards.

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